BMW · United States · Crit
BMW 540D: Engine and engine cooling — gas recirculation valve (egr valve)
Affects BMW 540D · 2018 — about 15 vehicles.
The hazard
An EGR valve with smoldering particles and a melting intake manifold increases the risk of an engine fire.
What to do
Dealers will inspect and replace the EGR module and the intake manifold as necessary, free of charge. Owner notification letters were mailed October 7, 2024. Owners may contact BMW customer service at 1-800-525-7417.
Critical — crash/injury risk now
High — injury risk; see remedy
Moderate — fix at next service
Low — minor / informational