BMW · United States · Crit
BMW 540D: Engine and engine cooling — gas recirculation valve (egr valve)
Affects BMW 540D · 2018 — about 298 vehicles.
The hazard
A melting intake manifold increases the risk of fire.
What to do
Dealers will replace the EGR module, and the intake manifold will be inspected and replaced, if necessary, free of charge. Interim owner notification letters were mailed on October 7, 2022. Owner notification letters were mailed December 30, 2022. Owners may contact BMW customer service at 1-800-525-7417.
Critical — crash/injury risk now
High — injury risk; see remedy
Moderate — fix at next service
Low — minor / informational